Servo Hydraulic Injection Machine
110 ton plastic machinery
110-ton plastic machinery for plastic button
This 110 ton servo injection molding machine is a compact, versatile general plastic molding equipment, specially developed for mass production of plastic buttons and all kinds of miniature small plastic parts. It is widely used by garment accessory factories, toy processing workshops, electronic component manufacturers, and small daily plastic product plants.
Different from low-precision ordinary injection machines, we optimize the clamping and injection unit for small-sized precision molds. It effectively avoids common molding defects, including flash, incomplete filling, product deformation, inconsistent single-piece weight, and surface scratches during long-time continuous production.
This machine matches multi-cavity molds for plastic buttons, clothing accessories, small toy parts, electronic miniature connectors, and tiny plastic fasteners. Every machine passes a strict 72-hour continuous full-load running test before shipment. We provide one-stop complete production supporting solutions, including custom multi-cavity small molds, industrial chillers, and automatic raw material feeding systems.
Machine Specification
Description Unit | | | TH110 | |
Injection Unit | Unit | A | B | C |
Screw Diameter | mm | 38 | 42 | 45 |
Screw L/D ration | L/D | 24 | 21.6 | 20.2 |
Shot Volume | cm³ | 206 | 252 | 289 |
Shot Weight (PS) | g | 185 | 227 | 260 |
Injection Pressure | MPa | 200 | 163 | 143 |
Max Screw Speed | rpm | | 240 | |
Clamping Unit | | | | |
Clamping Force | t | 110 | | |
Opening Stroke | mm | 360 | | |
Tie Bars | mm | 430*380 | | |
Max Mold Height | mm | 430 | | |
Min Mold Height | mm | 170 | | |
Ejector Stroke | mm | 120 | | |
Ejector Force | kN | 45 | | |
Others | | | | |
Servo Drive Power | kW | 15 | | |
Heating Capacity | kW | 7.3 | | |
Oil Tank Capacity | L | 215 | | |
Machine Size | m | 4.71*1.28*2.1 | | |
Machine Weight | t | 3.9 | | |
Core Advantages
- Energy Saving Servo Hydraulic Drive System An independent servo motor and variable hydraulic pump are equipped. The hydraulic system only outputs pressure when clamping and injecting, with no excess oil overflow during standby. Compared with traditional fixed pump injection machines, it cuts power consumption by 35%~45%. Stable pressure and speed control keep consistent product quality during all-day continuous running.
- Universal Wear-Resistant Plasticizing Assembly Standard nitrided wear-resistant screw and barrel, compatible with most common plastic raw materials like PP, ABS, PS, and PE. It resists material carbon accumulation, avoids black spots on finished small parts, and extends the service life of wearing parts.
- Balanced Four-Column High-Rigidity Clamping Structure 110-ton balanced clamping force provides even pressure distribution for small multi-cavity molds. High parallel four guide columns prevent mold shifting, effectively reducing flash on miniature plastic products. Smooth and stable mold opening & closing improve daily production volume for small parts.
- Multilingual Intelligent Touch Control System 10-inch touch screen supports English, Spanish, French, and other mainstream languages. It can store molding parameters of up to 99 sets of different small molds, with segmented automatic control of temperature, injection speed, and holding pressure. New operators can master basic operations quickly with our English operation manual.
Application Range
This compact 110T general injection molding machine focuses on mass production of miniature plastic products:
Garment accessories: All styles of plastic clothing buttons, snap fasteners, decorative plastic ornaments
Mini electronic parts: Small plastic connectors, insulating plastic brackets, wire plastic fittings
Small toy components: Mini plastic toy parts, toy decorative plastic pieces
Light industrial tiny plastic fittings: Plastic rivets, small plastic covers, miniature structural parts
It is cost-effective, compact equipment for factories focusing on small plastic precision parts with frequent mold switching demands.
Machine Structure Details
Clamping Unit: Compact heavy-duty four-column rigid frame, wear-resistant guide rails, stable fast mold opening and closing for small molds.
Injection Plasticizing Unit: General wear-resistant screw & barrel, independent segmented heating for uniform plastic melting.
Servo Power Unit: Low-noise independent servo drive, stable pressure output, low heat generation, and long service life.
Operation Console: Humanized touch screen with production data statistics and automatic fault diagnosis function.
Safety Protection System: Fully closed safety door with power-off interlock, multi-position emergency stop buttons to eliminate production safety risks.
Supporting Mold & Auxiliary Equipment
We supply matched supporting accessories customized for this 110T small-part injection machine:
- Custom multi-cavity small molds: Plastic button molds and miniature plastic component molds made per customer samples or drawings
- Auxiliary machines: Industrial water chiller, automatic raw material feeder, optional finished product pick-up robot
Production Running Display
We provide real workshop operation videos of this 110T general injection machine. The video records a full automatic production flow, including raw material feeding, melting injection, mold cooling, and finished plastic button ejection.
Contact our sales team to get HD original video files for factory inspection and client presentation.
Why Choose Our Factory
- 15 years of professional experience as a manufacturer of general servo injection molding machines, an independent R&D and production workshop.
- Every machine passes a 72-hour continuous full-load test before shipment to eliminate potential mechanical faults.
- Complete warranty policy: 1-year full machine warranty, 2-year warranty for core servo motor and hydraulic components.
- Global all-round after-sales service: Overseas professional engineers for door-to-door installation, on-site operator training, and 24-hour remote online technical guidance.
- Flexible customization service: Adjust machine color, control panel language, and screw specification according to customer production requirements.
- Mass overseas customer project cases: We have delivered small injection molding machines to garment accessory, toy, and electronic plastic processing factories across Africa, South America, and Southeast Asia.
Packing & Delivery
Packing: Standard export protective packaging, anti-rust treatment for metal parts, shockproof foam wrapping for control panel and precision components.
Production Lead Time: 7-15 working days after deposit received.
Shipping: Sea freight, air freight, and land transport available; a full set of customs clearance documents provided.
Loading Port: Main Chinese seaports as the customer requested.
FAQ
Q1: Can this 110-ton machine run multi-cavity plastic button molds?
A1: Yes, the 110-ton balanced clamping force can stably operate multi-cavity plastic button small molds, without mold deformation or heavy flash on tiny products.
Q2: Is this machine only used to produce plastic buttons?
A2: No, it is a general multi-purpose compact injection machine. Besides plastic clothing buttons, it can produce all kinds of miniature plastic components by replacing different molds.
Q3: What plastic materials can this machine process?
A3: The general wear-resistant screw supports PP, ABS, PS, PE, and most common thermoplastic raw materials.
Q4: What after-sales service can you offer for overseas buyers?
A4: We supply detailed English operation manuals, 24-hour remote video troubleshooting, and can arrange professional engineers to your factory for machine installation, debugging, and worker training if needed. Core spare parts can be shipped by international express within 3 working days.
Q5: What auxiliary machines are recommended to match this equipment?
A5: We recommend matching industrial water chillers to speed up mold cooling and shorten molding cycles. Automatic raw material feeders and small pick-up robots are optional upgrades for unattended automatic production.
